How are Charcoal Briquettes Made

Understanding “how are charcoal briquettes made” opens up a fascinating world of chemistry and engineering. These little blocks of fuel have become an essential part of grilling, barbecuing, and shisha hookah experiences worldwide. But how exactly are they made? The process involves several steps, each crucial to creating a product that burns evenly, lights easily, and produces minimal ash.

Raw Materials Selection

The first step in understanding how charcoal briquettes are made is recognizing the importance of raw materials. Typically, the primary material is sawdust or other biomass by-products such as coconut shells, wood chips, or corn husks. These materials are chosen for their high carbon content, which is essential for producing quality charcoal.

Carbonization Process

The raw materials undergo carbonization, a process where they are heated in the absence of oxygen. This process drives off volatile compounds and leaves behind nearly pure carbon. This is done in a kiln or retort, where temperatures can reach up to 900 degrees Fahrenheit. The resulting product is called char, which is the primary ingredient in charcoal briquettes.

Crushing and Screening

Once carbonized, the char is cooled and then crushed into a fine powder. This powder must be uniform in size to ensure consistent burning. The crushed char is then screened to remove any large particles, leaving a fine, even-textured material ready for the next stage.

Mixing with Binders

The powdered char is then mixed with binders. Binders are essential because they help hold the charcoal particles together, ensuring the briquettes maintain their shape during handling and burning. Common binders include starch, molasses, and even tar. These materials are mixed thoroughly with the char powder to form a consistent mixture.


The mixture is then fed into a briquetting machine, which compresses it into uniform shapes. This compression process is crucial as it determines the density and hardness of the briquettes. High pressure is applied to form solid, dense briquettes that burn longer and produce less ash. The shapes can vary, but common forms include pillow-shaped, hexagonal, and cylindrical briquettes.

Drying and Curing

After compression, the freshly formed briquettes are still moist and soft. They need to be dried and cured to remove excess moisture and harden them. This is usually done in a drying oven or in open air, depending on the production scale and environmental conditions. Proper drying is essential to ensure the briquettes burn efficiently and do not crumble during transport or use.


Once dried and cured, the briquettes are ready for packaging. They are usually packed in airtight bags to prevent moisture absorption, which can affect their performance. The packaging also often includes information about the briquettes, such as their burn time, ash production, and any additional features like quick-light properties.

Quality Control

Throughout the production process, quality control measures are in place to ensure consistency and performance. Samples are taken at various stages and tested for parameters like moisture content, density, and ash production. This ensures that the final product meets the required standards and performs reliably.

Understanding how charcoal briquettes are made provides insight into the intricate processes involved in creating a product we often take for granted. Each step, from selecting raw materials to the final packaging, is crucial in ensuring that the briquettes burn efficiently and cleanly.

For shisha hookah enthusiasts, the quality of the charcoal briquettes significantly impacts the smoking experience. High-quality briquettes, like those produced by Jacoid, offer a reliable and enjoyable experience. Jacoid’s briquette shisha hookah product is crafted with precision and care, ensuring a long-lasting and clean burn that enhances every hookah session. Whether you’re a casual smoker or a dedicated enthusiast, choosing Jacoid’s briquettes ensures a superior and consistent performance every time.


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